SP2000
Inflatron
PU1500
HD1200RC
HD1200ECL
AGSuper52L
AGDoubleT.T.L
HD26
DV120

 

 

 

 

 

 

SP2000

 

General Description

 

The SP2000 pneumatic bead breaker is particularly suitable for working with low profile tyres and light alloy sports wheels.

 

The bead is broken by a progressive pressure of the disk on the bead of the rotating tyre without any contact between the disk and the rim itself.

 

The SP2000 is also of great use in other procedures, such as mounting the upper tyre bead or when demounting the lower bead.

 

Higher throughput, maximum rim protection and less operator fatigue: these are the features of the only rotary pneumatic bead breaker on the market.

 

To increase performance, the unit can be combined with a number of accessories for specific applications, such as the SX1000 bead lifter or the KDP kit for PAX wheels.

Main Characteristics

Rotary pneumatic bead breaker for super low profile tyres and light alloy sports wheels
Fully pneumatic operation
Installs directly to the tyre changer
Technical data
Bead Breaker Roller Pressure        7000 N
Power                                       pneumatic
Operating Pressure                       10 bar
Weight                                         48 kg
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Inflatron

General Description

 

The INFLATRON inflator is a high precision electronic device for automatic tyre inflation to any pressure up to 3.9 bar.

 

The advantages of this system are: higher precision inflation thanks to electronic pressure control, and built-in safety due to the tool’s high accuracy.

 

If the delivered pressure is insufficient to seat the bead of the tubeless tyre, it can be increased until the tyre seats by means of the manual control.

 

The INFLATRON can be fitted directly to the tyre changer, or mounted on the wall.

Main Characteristics

High-precision electronic inflator for all car tyre types
Display panel with keypad and display
 Pressure gauge with bar or psi readout
Installs directly to the tyre changer or wall-mountable

 

 

 

 

 

 

 

 

 

Technical data
Max. Inflation Pressure
                  3.9 bar
Operating Pressure                      8-10 bar
Weight                                           18 kg
Power Supply                                  electric 1-phase          200/230 V – 0.3 kW
electric 1-phase          110/115 V – 0.3 kW

 

 

 

 

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General Description

 

The PU1500 is a pneumatic power unit which mounts to the left side of the tyre changer to enable the operator, with the use of three accessories, to solve the problems of working with difficult tyres (e.g. low profile, run flat, etc.).

 

The PU1500 can also be installed to both swinging arm and tilting column tyre changers even if they are already equipped with the SP2000.

 

The accessories, which are independent of each other and complete the outfit, are the bead presser kit, bead lifter kit and PAX SYSTEM kit. 
PU1500

 

Main Characteristics

Pneumatic bead presser for super low profile tyres and PAX SYSTEM wheels
Fully pneumatic operation
Installs directly to the tyre changer

 

 

 

 

 

 

 

 

 

 

 

 

Technical data
Bead Breaker Roller Pressure         7000 N
Power                                        pneumatic
Operating Pressure                       10 bar
Weight                                         48 kg

 

 

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HD1200RC

General Description

 

 

The flagship of the Corghi range, the HD 1200 RC as well as offering outstanding performance, reliability and safety features radiofrequency communications between the controller and the machine, so as to guarantee maximum operating freedom and smaller overall dimensions tanks to the absence of connecting cables.

 

Designed for heavy duty use, this model is intended to meet the needs of the most demanding user, both in terms of performance and technology and practicality.

 

This super-automatic tyre changer is ideal for truck, coach, agricultural and earth moving equipment tyres.

 

Operation is electro-hydraulic and the controls are mounted on a low voltage mobile unit.

 

The hydraulic power pack is separate from the machine to enable flexible installation in terms of the available space. The flexible coupling combined with the two hydraulic immersion pumps ensure quiet operation.

 

 

The hydraulic turntable rotation is driven by a hydraulic motor capable of developing high linear torque, constant even at variable working speeds thanks to the speed regulator which allows variation from 0 - 8 rpm. This enables the operator to choose the most suitable speed for the application, including extremely slow rotation, adjustable with the micrometer regulator, required for regrooving.

 

The tool arm is completely automatic and has synchronised, opposed motion relative to that of the spindle carriage for higher working speed.

 

 

 

The tool mount, in nodular cast iron, is equipped with an overhanging bead breaker disk on tapered roller bearings for long life and smooth running. The special disk shape has been designed for optimal penetration between the edge of the rim and the bead; the outer hemispherical profile is designed to avoid damaging the tyre. The tool used is fully tested and has an effective protective coating. Tool rotation is automatically controlled.

 

The HD1200RC tyrechanger is also available with cable control signal transmission.

 

 

Main Characteristics

Super-automatic tyre changer for drop centre wheels and tubeless tyres for commercial vehicles, trucks and coaches, and wheels with rim rings
Electro-hydraulic operation
Mobile controller separate from the machine with radiofrequency control transmission
Hydraulic power pack separate from the machine
Wheel clamping with two-speed bi-directional hydraulic turntable 
Machined steel tool arm
Fully automatic tool arm
Stroke synchronisation between the tool arm and the spindle carriage
Automatic tool rotation
Overhanging bead breaker disk mounted on tapered roller bearings
Equipped with hydraulic pressure gauge

 

 

 

 

 

 

 

Technical Data
Tool Arm
axial stroke                                               830 mm
axial positioning speed                             140 mm/s
axial working speed                                   50 mm/s
max. axial inside bead breaking pressure    27.100 N
max. axial outside bead breaking pressure  30.800 N
radial stroke                                              130 mm
rotation                                                    automatic
clamping                                                  automatic
clamping positions                                          2

Spindle Carriage
axial hydraulic stroke                                830 mm
axial positioning speed                              140 mm/s
axial working speed                                    50 mm/s

Spindle
clamping system                            hydraulic turntable
rotation motor                                          hydraulic
rotation speed                                        0 – 8.5 rpm
rotation torque                                          4414 Nm
clamping part                                           4 clamps
clamping capacity                                    11" - 56" 
max. clamping force                                 59.200 N
max. hydraulic pressure                              140 bar
max. tyre diameter                                     2500 mm
max. tyre width                                          1220 mm
max. wheel weight                                       1200 kg
min. wheel centre diameter                           120 mm
min. working height at spindle shaft               385 mm

Control Unit
operation                                         electro-hydraulic
motor                                                               4 kW
adjustable hydraulic pressure                  90 - 140 bar
oil tank                                                             45 l

Control Module
control signal transmission                       radio/cable
voltage                                                           24 V
weight                                                             8 kg

Power Supply                                                      electric 3-phase                               230/400 V - 5 kW

Noise Level 
                 operating level < 70 dB (A)

Weight                                                          1160 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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HD1200ECL

General Description

 

With the HD 1200 E CL Corghi has further developed the high performance, reliability and safety which, together with technological innovation and high quality, are the hallmarks of its products and have made us the world leader in this sector.

 

The technical solutions and quality of the materials used are the strengths of this machine, which amply meets the demands made upon it, even in the most heavy duty applications, offering excellent value for money.

 

This automatic tyre changer is ideal for truck, coach, agricultural and earth moving equipment tyres.

 

Operation is electro-hydraulic and the controls are mounted on a low voltage mobile unit.

 

The hydraulic power pack is separate from the machine to enable flexible installation in terms of the available space. The flexible coupling combined with the two hydraulic immersion pumps ensure quiet operation.

 

The two-speed, bi-directional hydraulic turntable features the best design and materials and ensures optimal wheel locking during clamping, bead breaking and tyre demounting. The high torque facilitates handling even the most difficult tyres.

 

The tool arm has two locking positions for working even with the widest tyres, and has synchronised, opposed motion relative to that of the spindle carriage for higher working speed.

 

 

 

The tool mount, in nodular cast iron, is equipped with an overhanging bead breaker disk on tapered roller bearings for long life and smooth running. The special disk shape has been designed for optimal penetration between the edge of the rim and the bead; the outer hemispherical profile is designed to avoid damaging the tyre. The tool used is fully tested and has an effective protective coating. 

Main Characteristics

 

Automatic tyre changer for drop centre wheels and tubeless tyres for commercial vehicles, trucks and coaches, and wheels with rim rings
Electro-hydraulic operation
Mobile control unit separate from the machine
Hydraulic power pack separate from the machine
Wheel clamping with two-speed bi-directional hydraulic turntable
Machined steel tool arm
Two-position locking tool arm
Stroke synchronisation between the tool arm and the spindle carriage
Manual tool rotation
Overhanging bead breaker disk mounted on tapered roller bearings
Equipped with hydraulic pressure gauge

 

 

 

 

 

 

 

Technical data
Tool Arm
axial stroke                                              830 mm
axial positioning speed                             130 mm/s
axial working speed 60 mm/s
max. axial inside bead breaking pressure      27100 N
max. axial outside bead breaking pressure    30800 N
radial stroke                                                130 mm
rotation                                                      manual
clamping                                                    manual
clamping positions                                          2

Spindle Carriage
axial hydraulic stroke                                830 mm
axial positioning speed                             130 mm/s
axial working speed                                   60 mm/s

Spindle
clamping system                         hydraulic turntable
rotation motor                                           1.5/2.2 kW
first rotation speed                                      3.5 rpm
second rotation speed                                  7 rpm
first rotation speed torque                            5300 Nm
second rotation speed torque                       3400 Nm
clamping part                                             4 clamps
clamping capacity                                       11" - 56" 
max. clamping force                                    59200 N
max. hydraulic pressure                               140 bar
max. tyre diameter                                    2500 mm
max. tyre width                                         1420 mm
max. wheel weight                                      1200 kg
min. wheel centre diameter                         120 mm
min. working height at spindle shaft               385 mm

Control Unit 
operation                                         electro-hydraulic
motor                                                        3.3/4 kW
adjustable hydraulic pressure                  90 - 140 bar
oil tank                                                           12 l

Control Module 
control signal transmission                            cable
voltage                                                          24 V
weight                                                           8 kg

Power Supply:                                                   electric 3-phase                         230/400 V – 6.5 kW

Noise level                       operating level < 70 dB (A)

Weight                                                      1160 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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AGSuper52L

 

General Description

 

The AG SUPER 52 L is the outcome of Corghi’s years of experience of the heavy tyre changer sector, combining exceptional performance with excellent value for money: which explains why it is the best selling model in our range.

 

This automatic tyre changer is ideal for truck, coach, agricultural and earth moving equipment tyres.

 

Operation is electro-hydraulic and the controls are mounted on a low voltage mobile unit.

 

The two-speed, bi-directional hydraulic turntable features the best design and materials and ensures optimal wheel locking during clamping, bead breaking and tyre demounting. 

 

The tool arm moves along the base to facilitate tool positioning during operation.

 

 

The tool mount, in nodular cast iron, is equipped with an overhanging bead breaker disk on tapered roller bearings for long life and smooth running. The special disk shape has been designed for optimal penetration between the edge of the rim and the bead; the outer hemispherical profile is designed to avoid damaging the tyre. The tool used is fully tested and has an effective protective coating.

Main Characteristics

Automatic tyre changer for commercial vehicles, trucks and coaches, and wheels with rim rings
Electro-hydraulic operation
Mobile control unit separate from the machine
Wheel clamping with two-speed bi-directional hydraulic turntable 
Machined steel tool arm
Manual tool rotation
Overhanging bead breaker disk mounted on tapered roller bearings
Equipped with hydraulic pressure gauge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Technical data
Tool Arm 
axial stroke                                                  893 mm
axial positioning speed                                150 mm/s
axial working speed                                    150 mm/s
max. axial inside bead breaking pressure        24000 N
max. axial outside bead breaking pressure      28000 N
radial stroke                                                 130 mm
rotation                                                         manual
clamping                                                       manual
clamping positions                                               2

Spindle Carriage
axial hydraulic stroke                                   495 mm
axial positioning speed                                  50 mm/s
axial working speed                                      50 mm/s

Spindle 
clamping system                            hydraulic turntable
rotation motor                                          1.3/1.85 kW
first rotation speed                                          4 rpm
second rotation speed                                     8 rpm
first rotation speed torque                              4120 Nm
second rotation speed torque                         2943 Nm
clamping part                                               4 clamps
clamping capacity                                         11" - 52" 
max. clamping force                                     42000 N
max. hydraulic pressure                                 100 bar
max. tyre diameter                                      2.200 mm
max. tyre width                                            980 mm
max. wheel weight                                        800 kg
min. wheel centre diameter                           120 mm
min. working height at spindle shaft               385 mm

Control Unit
operation                                            electro-hydraulic
motor                                                           1.5 kW
adjustable hydraulic pressure                    60 - 100 bar
oil tank                                                          7.6 l

Control Module
control signal transmission                            cable
voltage                                                          24 V
weight                                                           8 kg

Power Supply                                                           electric 3-phase                              230/400 V – 3.6 kW

Noise Level                            operating level < 70 dB (A)

Weight                                                         855 kg

 

 

 

 

 

 

 

 

 

 

 

 

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AGDoubleT.T.L

General Description

 

The AG DOUBLE T.T. L tyre changer is one of the most efficient and fully-featured products on the market thanks to its variety of automatic functions.

 

Reliability, versatility and quality construction are the salient features of this product which has always been a popular choice for the professional.

 

This automatic tyre changer is ideal for drop centre wheels and tubeless tyres for commercial vehicles, trucks and coaches, and wheels with rim rings.

 

Operation is electro-hydraulic and the controls are mounted on a low voltage mobile unit.

 

The two-speed, bi-directional hydraulic turntable features the best design and materials and ensures optimal wheel locking during clamping, bead breaking and tyre demounting.

 

The tool arm is fully automatic, and has synchronised, opposed motion relative to that of the spindle carriage for higher working speed.

 

 

 

The tool mount, in nodular cast iron, is equipped with an overhanging bead breaker disk on tapered roller bearings for long life and smooth running. The special disk shape has been designed for optimal penetration between the edge of the rim and the bead; the outer hemispherical profile is designed to avoid damaging or hanging on the wall of the tyre. The tool used is fully tested and has an effective protective coating. 

Main Characteristics

Automatic tyre changer for drop centre wheels and tubeless tyres for commercial vehicles, trucks and coaches, and wheels with rim rings
Electro-hydraulic operation
Mobile control unit separate from the machine
Wheel clamping with hydraulic turntable 
Machined steel tool arm
Fully automatic tool arm
Stroke synchronisation between the tool arm and the spindle carriage
Manual tool rotation
Overhanging bead breaker disk mounted on tapered roller bearings
Equipped with hydraulic pressure gauge

 

 

 

 

 

 

 

Technical data
Tool Arm 
                                        axial stroke                                               545 mm
axial positioning speed                               65 mm/s
axial working speed                                   65 mm/s
max. axial inside bead breaking pressure     21600 N
max. axial outside bead breaking pressure   20100 N
radial stroke                                               190 mm
rotation                                                    automatic
clamping                                                  automatic
clamping positions                                        2

Spindle Carriage
axial hydraulic stroke                                   540 mm
axial positioning speed                                 65 mm/s
axial working speed                                     65 mm/s

Spindle 
clamping system                           hydraulic turntable
rotation motor                                           1.5 kW
rotation speed                                             7 rpm
rotation torque                                        2943 Nm
clamping part                                         4 (clamps)
clamping capacity                                   14" - 25" 
max. clamping force                                  40000 N
max. hydraulic pressure                             125 bar
max. tyre diameter                                   1280 mm
max. tyre width                                         700 mm
max. wheel weight                                     350 kg
min. wheel centre diameter                         120 mm
min. working height at spindle shaft             370 mm

Control Unit 
operation                                       electro-hydraulic
motor                                                      2.2 kW
adjustable hydraulic pressure                80 - 120 bar
oil tank                                                        8.5 l

Control Module                                                control signal transmission                         cable
voltage                                                       24 V
weight                                                         8 kg

Power Supply                                                      electric 3-phase                            230/400 V – 4 kW

Noise Level                        operating level < 70 dB (A)

Weight                                                      568 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HD26

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General Description

The HD26 tyre changer is Corghi’s solution for large transport fleets and tyre professionals working in that sector.
Designed and manufactured for transport fleet and truck, coach and general vehicle service, it features reduced size for on-site service calls.
Operational is electro-pneumatic and the controls are mounted on a mobile low voltage control unit.
It works with the wheel in the vertical position, with the wheel mechanically clamped by a special flange.
The tool arm moves along the base to facilitate roller positioning during operation.
It is equipped with a tyre demounting roller and also has two Corghi patented accessories which ensure no damage to the tyre bead.
Electro-pneumatic operation ensures quiet operation.
The fork-lift truck guides in the machine’s base are intended to make the HD26 easy to handle in all circumstances. 

Main Characteristics

Semi-automatic tyre changer for truck, coach and road vehicle wheels
Small size relative to its high performance
Electro-pneumatic operation
Mobile control unit separate from the machine 
Mechanical wheel clamping
Machined steel tool arm
Manual tool arm rotation
Manual locking tool arm
Fork-lift truck guides in machine base

 

 

 

 

 

 

 

Technical data
Tool Arm
axial stroke                                                    860 mm
axial positioning speed                                   67 mm/s
axial working speed                                       67 mm/s
max. axial inside bead breaking pressure         10800 N
max. axial outside bead breaking pressure       10800 N
rotation                                                          manual
clamping                                                        manual
clamping positions                                               2

Spindle
clamping system                                      mechanical
rotation motor                                                1.15kW
rotation speed                                                  7 rpm
rotation torque                                              1750 Nm
clamping part                                               2 flanges
clamping capacity                                       17.5" - 25"
max. tyre diameter                                       1250 mm
max. tyre width                                             500 mm
max. wheel weight                                          180 kg
min. wheel centre diameter                             160 mm
min. working height at spindle shaft                 240 mm

Control Unit
operation                                               electro-pneumatic
motor                                                             1.4 kW

Control Module
control signal transmission                               cable
voltage                                                             24 V
weight                                                             8 kg

Power Supply                                                             electric 3-phase                                   230/400 V – 2.5 kW

Operating Pressure                                          10 bar

Noise Level                                operating level < 70 dB (A)

Weight                                                            350 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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DV120

General Description

 

The DV 120 pneumatic bead pressing arm is designed to facilitate drop centre wheel tyre changing with the groove far from the shoulder, and for simplifying bead seating with reduced operator atigue.

 

Designed for improved operation with rims and tyres, it is the indispensable tool for all tyre mechanics who require a versatile, safe bead presser capable of working on all rim types.

 

The pressure is generated by a double-action pneumatic cylinder actuated with a manual lever control.

Main Characteristics

Pneumatic bead pressing arm with manual lever control
Easy to handle with reduce size and weight
Thrust capacity generated by double-acting pneumatic cylinder

 

 

 

 

 

 

 

Technical data
Max. opening                                120 mm
Shoe Pressure                              708 kg
Power                                       pneumatic
Operating Pressure                      8 - 10 bar

 

 

 

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